Pavement construction
and rehabilitation
Standard Operating Procedure · LL-TEQ™ system · Cold in-place process
Standard Operating Procedure (SOP)Pavement construction and rehabilitation
LL-TEQ™ system — cold in-place process · LL30 (structure) + in-place material + LL25 (seal coat)
Purpose & scope
LL-TEQ™ system — cold in-place process
Method for the supply and installation of the LL-TEQ™ system in pavement construction and rehabilitation, by a cold in-place process with standard road equipment.
The process applies equally to construction (soil or granular base) and rehabilitation (recycling the existing asphalt).
Definitions
Terms and abbreviations used in the procedure
| Term | Definition |
|---|---|
| LL-TEQ™ | Complete system (LL30 + LL25). |
| LL30 | Structural product, integrated into the soil. |
| LL25 | Seal coat, applied on the surface. |
| OMC | Optimum moisture content of the material. |
| Stabilizer / cold recycler | Milling, mixing and in-place integration machine. |
| RAP | Reclaimed asphalt pavement (milled asphalt). |
Roles & responsibilities
Qualification, supplier and contractor
- Required qualification: the work must be carried out by an LL-TEQ™-accredited contractor.
- LL-TEQ™ supplier: provides the products; trains and accredits contractors; supervises and teaches the parameters on the first jobsites; technical support.
- LL-TEQ™-accredited contractor: once accredited, independently determines and applies the dilution and dosage; executes the procedure in accordance with this SOP; provides the OMC and site conditions; operates the equipment; validates preparation, compaction and reopening.
Materials & equipment
Constituents and machinery of the process
Materials
- LL30: structural product, integrated into the soil. No mixing before use; visual inspection before use.
- LL25: seal coat, applied on the surface.
- In-place material: compatible native soil or granular base (construction); milled asphalt (RAP) + existing base (rehabilitation). Not frozen, free of harmful organic matter.
Equipment (or equivalent providing a compliant finish)
- Stabilizer / cold recycler with a computerized emulsion system required (e.g. CAT RM400 or RM500).
- Grader (e.g. Caterpillar 140).
- Water truck / tanker of about 15,000 L (4,000 gal) (e.g. Freightliner M2 106), fitted with a pump, 3 in or larger hose/outlet. Connected to the stabilizer for integration, then surface spraying of LL25 via the rear bar.
- Push bar on the stabilizer to push the water truck.
- 3 in trash pump to transfer LL25 and LL30 into the water truck.
- Compact loader (skid steer) with a 5 ft bucket (e.g. Bobcat S450) for areas the stabilizer cannot reach.
- Double steel drum roller.
- Vibratory plate, pumps, hand tools (manual areas).
Storage & handling
Storage conditions for LL30 and LL25
On receipt, cover the products and protect them from sun and frost. Conditions for LL30 and LL25:
- Original or compatible container, clean, labelled, hermetically sealed.
- Out of direct sunlight; cover the products on receipt.
- Protect from frost (products are frost-sensitive before installation); store > 5 °C and < 44 °C.
- Away from excessive heat and any contamination.
- Shelf life: 12 months unopened / 6 months after opening.
- No mixing or re-mixing before use, even after prolonged storage.
- Before use: visual inspection; product in good condition, unaffected by frost or a freeze-thaw cycle.
- Any visibly contaminated or altered product must not be used without supplier approval.
Dosage & dilution
Determined and applied by the accredited contractor
The contractor determines and applies the dilution and dosage per LL-TEQ™ procedures. On the first (supervised) jobsites, these parameters are given and taught by LL-TEQ™; the contractor then applies them independently once accredited.
- OMC measured per the ASTM method.
- Moisture target: at OMC for most soils; below OMC for clay soils (depending on the concentration to be adjusted).
- OMC check every 25 m behind the stabilizer.
- As a guideline: about 75% of the time, the OMC is between 6 and 12%.
Field procedure
Phases 1–2: preparation & installation
Phase 1 — Preparation
- Strip vegetation and organic matter (clear & grub).
- Excavate as needed: remove excess soil or poor material to reach the target rough grade.
- Import and place a granular base as needed (construction). In rehabilitation: recycle the asphalt and existing base with the stabilizer, with no import.
- Condition the moisture if required.
- The substrate must be stable, validated by a proof-roll. If there is deflection, compact until stable. On a new road, if the structure is already stable, it need not be compacted before stabilization.
Phase 2 — Installation
- Integration: integrate LL30 with the stabilizer to the target depth (50 to 200 mm depending on the project). Work on a stable substrate.
- Shaping: the grader follows directly behind the stabilizer; shape according to the project geometry.
- First compaction: double drum roller; it protects the surface, particularly in case of rain. In case of rain, push this first compaction to 95%+ without delay.
- Finish grading: a further grader pass for final surface adjustment.
- Final compaction: compact in cross passes to 95%+. Compaction verification is the accredited contractor's responsibility, by appropriate means.
- Delay before sealing: wait 2 h after final compaction before applying the seal coat, to let the surface harden, since the water truck is heavy and would mark a surface that is too fresh.
- Sealing (LL25): apply the seal coat to uniform saturation, over the whole surface including the manual areas.
Field procedure (continued)
Jobsite contingencies · Phases 3–4: cure & cleaning
- Place the material in front of the stabilizer with the compact loader (skid steer); after the stabilizer passes, pick up and replace it in the spots it could not reach.
- Mixing, integration and compaction by hand where the machine cannot reach. Small adjustments with a shovel, with people as needed. Suggested equipment: concrete mixer, vibratory plate, hand tools.
- Do not work in the rain.
- Sudden rain on an LL30 surface not yet sealed: immediately compact the entire treated surface to 95%+ to protect it.
- LL25 needs at least 3 h without rain after application to work. Do not apply the seal coat if rain is possible within 3 h: rain dissolves LL25 and prevents its integration, and rework is required.
Phase 3 — Cure and reopening to traffic
- LL-TEQ™ cures by evaporation: the time depends on conditions. Humid, rainy or overcast: longer cure; hot and dry: faster cure.
- Minimum 12 h before reopening to traffic, and more depending on conditions, typically on the order of 24 to 72 h if drying is slowed.
- Reopening criterion: the surface is no longer at all tacky to the touch. As long as it stays tacky, extend the cure.
- Reopening at the accredited contractor's judgement.
Phase 4 — Equipment cleaning
- Water truck: wash with water, hoses included.
- Stabilizer: drain and rinse with water for 5 to 10 minutes for a complete cleaning.
- The products are water-based: rinse before drying (dried product forms a film that is hard to remove).
- Rinse water: may be sprayed onto the verges (sides) for dust control if desired. Never rinse or spray water onto the freshly treated surface: curing is about driving off moisture.
Execution conditions
Environmental and substrate preconditions
- Substrate not frozen and stable.
- Ambient and substrate temperature > 5 °C during operations.
- Do not work in the rain.
- LL25 requires at least 3 h without rain after application.
- Do not work on a saturated or waterlogged substrate.
Verification points
Verified by the LL-TEQ™-accredited contractor
| Ref. | Verification point | Benchmark |
|---|---|---|
| V-1 | Preparation | Stable substrate (proof-roll), shaped |
| V-2 | Dilution | Determined and applied by the accredited contractor (supervised by LL-TEQ™ at first) |
| V-3 | LL30 integration | Uniform mix through full depth (50 to 200 mm depending on the project) |
| V-4 | Shaping | Per the project geometry |
| V-5 | Final compaction | 95%+; verified by the accredited contractor |
| V-6 | LL25 seal | Uniform surface saturation |
| V-7 | Cure / reopening | Surface non-tacky; min. 12 h |
Ref.: LL30 (TECH-21) and LL25 (TECH-20) Technical Manuals. Implementation example: SOW Rue Scapa, Joliette.
G1N 4H5, Québec, QC, Canada