Pavement construction
and rehabilitation

Standard Operating Procedure · LL-TEQ™ system · Cold in-place process
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Standard Operating Procedure (SOP)Pavement construction and rehabilitation

LL-TEQ™ system — cold in-place process · LL30 (structure) + in-place material + LL25 (seal coat)

Reference
SOP_LLTEQ_Chaussee
Revision
Rev. M — May 2026
Process
Cold in-place — construction & rehabilitation
Components
LL30 (structure) + in-place material + LL25 (seal)
01

Purpose & scope

LL-TEQ™ system — cold in-place process

Method for the supply and installation of the LL-TEQ™ system in pavement construction and rehabilitation, by a cold in-place process with standard road equipment.

The process applies equally to construction (soil or granular base) and rehabilitation (recycling the existing asphalt).

Key requirement
Integration of LL30 through the full thickness specified for the project (product range 50 to 200 mm), compacted to 95%+, then surface sealing with LL25.
Scope
This document describes product supply and the installation method. Sizing, thickness, geometry (profile, slope, cross-fall), drainage and the work-acceptance criteria are the responsibility of the project designer, not LL-TEQ™.
02

Definitions

Terms and abbreviations used in the procedure

Term Definition
LL-TEQ™ Complete system (LL30 + LL25).
LL30 Structural product, integrated into the soil.
LL25 Seal coat, applied on the surface.
OMC Optimum moisture content of the material.
Stabilizer / cold recycler Milling, mixing and in-place integration machine.
RAP Reclaimed asphalt pavement (milled asphalt).
03

Roles & responsibilities

Qualification, supplier and contractor

  • Required qualification: the work must be carried out by an LL-TEQ™-accredited contractor.
  • LL-TEQ™ supplier: provides the products; trains and accredits contractors; supervises and teaches the parameters on the first jobsites; technical support.
  • LL-TEQ™-accredited contractor: once accredited, independently determines and applies the dilution and dosage; executes the procedure in accordance with this SOP; provides the OMC and site conditions; operates the equipment; validates preparation, compaction and reopening.
Execution responsibility
The performance of the LL-TEQ™ system depends on full compliance with this procedure. Any deviation (dilution, depth, compaction, cure) may compromise the result; responsibility for compliant execution lies with the accredited contractor, including jobsite safety and regulatory compliance.
04

Materials & equipment

Constituents and machinery of the process

Materials

  • LL30: structural product, integrated into the soil. No mixing before use; visual inspection before use.
  • LL25: seal coat, applied on the surface.
  • In-place material: compatible native soil or granular base (construction); milled asphalt (RAP) + existing base (rehabilitation). Not frozen, free of harmful organic matter.

Equipment (or equivalent providing a compliant finish)

  • Stabilizer / cold recycler with a computerized emulsion system required (e.g. CAT RM400 or RM500).
  • Grader (e.g. Caterpillar 140).
  • Water truck / tanker of about 15,000 L (4,000 gal) (e.g. Freightliner M2 106), fitted with a pump, 3 in or larger hose/outlet. Connected to the stabilizer for integration, then surface spraying of LL25 via the rear bar.
  • Push bar on the stabilizer to push the water truck.
  • 3 in trash pump to transfer LL25 and LL30 into the water truck.
  • Compact loader (skid steer) with a 5 ft bucket (e.g. Bobcat S450) for areas the stabilizer cannot reach.
  • Double steel drum roller.
  • Vibratory plate, pumps, hand tools (manual areas).
05

Storage & handling

Storage conditions for LL30 and LL25

On receipt, cover the products and protect them from sun and frost. Conditions for LL30 and LL25:

  • Original or compatible container, clean, labelled, hermetically sealed.
  • Out of direct sunlight; cover the products on receipt.
  • Protect from frost (products are frost-sensitive before installation); store > 5 °C and < 44 °C.
  • Away from excessive heat and any contamination.
  • Shelf life: 12 months unopened / 6 months after opening.
  • No mixing or re-mixing before use, even after prolonged storage.
  • Before use: visual inspection; product in good condition, unaffected by frost or a freeze-thaw cycle.
  • Any visibly contaminated or altered product must not be used without supplier approval.
06

Dosage & dilution

Determined and applied by the accredited contractor

The contractor determines and applies the dilution and dosage per LL-TEQ™ procedures. On the first (supervised) jobsites, these parameters are given and taught by LL-TEQ™; the contractor then applies them independently once accredited.

  • OMC measured per the ASTM method.
  • Moisture target: at OMC for most soils; below OMC for clay soils (depending on the concentration to be adjusted).
  • OMC check every 25 m behind the stabilizer.
  • As a guideline: about 75% of the time, the OMC is between 6 and 12%.
07

Field procedure

Phases 1–2: preparation & installation

Before starting
Check the execution conditions (§8): substrate not frozen and > 5 °C.

Phase 1 — Preparation

  • Strip vegetation and organic matter (clear & grub).
  • Excavate as needed: remove excess soil or poor material to reach the target rough grade.
  • Import and place a granular base as needed (construction). In rehabilitation: recycle the asphalt and existing base with the stabilizer, with no import.
  • Condition the moisture if required.
  • The substrate must be stable, validated by a proof-roll. If there is deflection, compact until stable. On a new road, if the structure is already stable, it need not be compacted before stabilization.

Phase 2 — Installation

  • Integration: integrate LL30 with the stabilizer to the target depth (50 to 200 mm depending on the project). Work on a stable substrate.
  • Shaping: the grader follows directly behind the stabilizer; shape according to the project geometry.
  • First compaction: double drum roller; it protects the surface, particularly in case of rain. In case of rain, push this first compaction to 95%+ without delay.
  • Finish grading: a further grader pass for final surface adjustment.
  • Final compaction: compact in cross passes to 95%+. Compaction verification is the accredited contractor's responsibility, by appropriate means.
  • Delay before sealing: wait 2 h after final compaction before applying the seal coat, to let the surface harden, since the water truck is heavy and would mark a surface that is too fresh.
  • Sealing (LL25): apply the seal coat to uniform saturation, over the whole surface including the manual areas.
07

Field procedure (continued)

Jobsite contingencies · Phases 3–4: cure & cleaning

Areas the stabilizer cannot reach (around catch basins, manholes, curbs, sidewalks)
  • Place the material in front of the stabilizer with the compact loader (skid steer); after the stabilizer passes, pick up and replace it in the spots it could not reach.
  • Mixing, integration and compaction by hand where the machine cannot reach. Small adjustments with a shovel, with people as needed. Suggested equipment: concrete mixer, vibratory plate, hand tools.
Rain
  • Do not work in the rain.
  • Sudden rain on an LL30 surface not yet sealed: immediately compact the entire treated surface to 95%+ to protect it.
  • LL25 needs at least 3 h without rain after application to work. Do not apply the seal coat if rain is possible within 3 h: rain dissolves LL25 and prevents its integration, and rework is required.

Phase 3 — Cure and reopening to traffic

  • LL-TEQ™ cures by evaporation: the time depends on conditions. Humid, rainy or overcast: longer cure; hot and dry: faster cure.
  • Minimum 12 h before reopening to traffic, and more depending on conditions, typically on the order of 24 to 72 h if drying is slowed.
  • Reopening criterion: the surface is no longer at all tacky to the touch. As long as it stays tacky, extend the cure.
  • Reopening at the accredited contractor's judgement.
Reopening threshold
No numerical reopening threshold (% residual moisture or hardness) is defined; if a project requires one, it is provided by LL-TEQ™.

Phase 4 — Equipment cleaning

  • Water truck: wash with water, hoses included.
  • Stabilizer: drain and rinse with water for 5 to 10 minutes for a complete cleaning.
  • The products are water-based: rinse before drying (dried product forms a film that is hard to remove).
  • Rinse water: may be sprayed onto the verges (sides) for dust control if desired. Never rinse or spray water onto the freshly treated surface: curing is about driving off moisture.
08

Execution conditions

Environmental and substrate preconditions

  • Substrate not frozen and stable.
  • Ambient and substrate temperature > 5 °C during operations.
  • Do not work in the rain.
  • LL25 requires at least 3 h without rain after application.
  • Do not work on a saturated or waterlogged substrate.
09

Verification points

Verified by the LL-TEQ™-accredited contractor

Ref. Verification point Benchmark
V-1 Preparation Stable substrate (proof-roll), shaped
V-2 Dilution Determined and applied by the accredited contractor (supervised by LL-TEQ™ at first)
V-3 LL30 integration Uniform mix through full depth (50 to 200 mm depending on the project)
V-4 Shaping Per the project geometry
V-5 Final compaction 95%+; verified by the accredited contractor
V-6 LL25 seal Uniform surface saturation
V-7 Cure / reopening Surface non-tacky; min. 12 h

Ref.: LL30 (TECH-21) and LL25 (TECH-20) Technical Manuals. Implementation example: SOW Rue Scapa, Joliette.

LL-TEQ™
Solutions
Advanced soil stabilization & pavement rehabilitation
Email
info@ll-teq.com
Website
www.ll-teq.com
Address
217-650 Rue Graham Bell
G1N 4H5, Québec, QC, Canada