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LL-TEQ™

Case Studies

Documented projects across multiple continents — municipal roads, industrial routes, strategic infrastructure, trails in sensitive environments. LL field data 2012–2024.

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LL-TEQ-stabilized heavy haul road — Rockford, Illinois

Featured freeze-thaw case — Rockford, Illinois · Oct 2018

EIGHT WINTERS, ≈720 FREEZE-THAW CYCLES — ZERO STRUCTURAL DEFECT

Heavy haul road in the Rock River valley (Winnebago County) — glacial outwash sand and gravel with fine interbeds. A 150 mm unified LL-TEQ layer formed in place by soil stabilization, integrating the existing crushed granular base. Sustained heavy traffic, cumulative ESAL estimated between 700,000 and 1,000,000 (AASHTO method).

About 90 freeze-thaw cycles per year — among the highest in the dossier — and three extreme events weathered (January 2019 polar vortex, December 2022 Storm Elliott, severe March 2026 rain-freeze cycle). Engineer-of-Record inspection in April 2026, after eight winters: no cracking, no frost heave, no delamination, no potholes, no rutting.

Freeze-thaw durability

North American sites inspected after 8 to 10 winters

  • Freeze-thaw
  • Municipal
  • Cold recycling
Type
Local road · 150 mm unified LL-TEQ in place (recycled asphalt and base)
Soil
Glacial clay — comparable to St. Lawrence Lowlands clays
Outcome
≈770 freeze-thaw cycles over 9 winters · Lake Michigan lake-effect · 0 defect (EOR inspection Apr 2026) · sealant 2024

Two-lane municipal street rebuilt by cold-recycling the existing asphalt and base into a 150 mm unified LL-TEQ layer, over glacial clay exposed to Lake Michigan lake-effect. Nine winters, zero structural defect.

  • Freeze-thaw
  • Municipal
  • Cold recycling
Type
Local road · 150 mm unified LL-TEQ via cold recycling
Soil
Highly plastic expansive marine clay, Potomac tidal water table — Champlain-clay behaviour
Outcome
≈405 freeze-thaw cycles over 9 winters · 0 defect (EOR inspection Apr 2026) · no sealant

Residential lane stabilized by cold recycling over highly plastic, expansive marine clay under the Potomac tidal water table. Nine winters and about 405 freeze-thaw cycles with no sealant, zero defect.

  • Freeze-thaw
  • Heavy haul
  • In-place stabilization
Type
Heavy-traffic collector · 150 mm unified LL-TEQ via in-place stabilization · ESAL 700k–1M
Soil
Rock River valley — glacial outwash sand and gravel with fine interbeds
Outcome
≈720 freeze-thaw cycles over 8 winters (≈90/yr, among the highest in the dossier) · 0 defect (EOR inspection Apr 2026)

Heavy-traffic collector (estimated ESAL 700,000 to 1M) built by in-place stabilization over glacial outwash sand and gravel. Among the most stressed sites in the dossier (about 90 cycles per year); zero defect after eight winters.

  • Freeze-thaw
  • Recreational
  • Cold recycling
Type
Local access & parking · 150 mm unified LL-TEQ via cold recycling
Soil
Riparian floodplain silty soil, high water table — comparable to St. Lawrence Lowlands clays
Outcome
≈576 freeze-thaw cycles over 8 winters · 0 defect (EOR inspection Apr 2026) · no sealant

Park access road and parking lots stabilized by cold recycling over high-water-table riparian silty soil. Eight winters, about 576 freeze-thaw cycles, zero defect.

  • Freeze-thaw
  • Industrial
  • In-place stabilization
Type
Arterial · 150 mm unified LL-TEQ via in-place stabilization · ESAL > 1M
Soil
Steel-slag fill over glaciolacustrine clay and silt, high water table — south Lake Michigan shore
Outcome
≈536 freeze-thaw cycles over 8 winters · 0 defect (EOR inspection Apr 2026) · sealant 2023

Industrial-corridor arterial (ESAL above 1M) stabilized in place over steel-slag fill above glaciolacustrine clay and silt. Eight winters, zero defect.

  • Freeze-thaw
  • Heavy haul
  • In-place stabilization
Type
Heavy-traffic collector · 150 mm unified LL-TEQ via in-place stabilization · ESAL 700k–1M
Soil
Fox River valley — silty till, loam and sandy outwash, frost-susceptible
Outcome
≈576 freeze-thaw cycles over 8 winters · 2023 patches from site changes (not the system), uniform re-cohesion · 0 defect (EOR inspection Apr 2026)

Heavy-traffic collector stabilized in place in the Fox River valley over frost-susceptible silty till. The 2023 patches came from site changes, not the system: uniform re-cohesion, zero defect.

  • Freeze-thaw
  • Aviation
  • High altitude
Type
Arterial airstrip & roadways · 200 mm unified LL-TEQ via in-place stabilization · ESAL > 1M
Soil
Alluvial valley fill, sandy-silty glacial-outwash gravel — Sierra Nevada east slope
Outcome
≈1,720 freeze-thaw cycles over 10 winters (≈172/yr, the most demanding in the dossier) · atmospheric rivers and record snowpack · 0 defect (EOR inspection Apr 2026) · sealant maintained

High-altitude (about 2,070 m) military airstrip and site roadways, 200 mm unified LL-TEQ layer by in-place stabilization. Ten high-mountain winters, zero defect.

  • Freeze-thaw
  • Recreational
  • High altitude
Type
Local mountain road · 150 mm unified LL-TEQ in place (crushed gravel and decomposed granite integrated)
Soil
Decomposed granite with clayey fines over crushed gravel — moisture pockets, frost behaviour like St. Lawrence Lowlands soils
Outcome
≈1,070 freeze-thaw cycles over 7 winters (≈153/yr, high mountain ≈2,050 m) · heavy chloride winter maintenance, heavy plows · 0 defect (EOR inspection Apr 2026) · no sealant

Mountain ski-resort access road (about 2,050 m), crushed gravel and decomposed granite integrated in place. Heavy chloride winter maintenance; seven winters, zero defect.

  • Freeze-thaw
  • Municipal
  • Cold recycling
Type
Two-lane local road · ≈150 mm unified LL-TEQ via cold recycling (asphalt and aggregate integrated)
Soil
Jefferson County silty soil, high cool-season humidity, ≈1,300 mm/yr rainfall — St. Lawrence Lowlands clay-type behaviour
Outcome
≈360 freeze-thaw cycles over 10 winters · EF3 tornado 2021, 2022 flash flood, 2022 arctic cold wave · 0 defect (EOR inspection Apr 2026) · sealant maintained

Oldest site in the dossier: two-lane road cold-recycled over Jefferson County silty soil. EF3 tornado, flash flood and arctic cold wave weathered; ten winters, zero defect.

USMC 29 Palms SELF — completed airfield

Featured strategic case — USMC Twenty-Nine Palms, California — June 2024

35,300 m² STRATEGIC AIRFIELD IN 4 DAYS

Stabilization of a Strategic Expeditionary Landing Field (SELF) certified for C-17 and C-130 aircraft. A competitor product had failed on the same site. LL-TEQ corrected the failure and built 35,300 m² of taxiway, apron, and refueling centre in four days. The conventional solution would have taken roughly two months.

39 Marine Engineers trained on-site.

Civil & Environmental

Municipal roads, trails, and sensitive ecosystems

  • Trail
  • Non-toxic
Type
Multi-use trail on decomposed granite
Soil
Decomposed granite
Outcome
3,700 m² · Non-toxic formulation for San Francisco Bay proximity · Adjacent to Meta campus

3,700 m² multi-use trail on decomposed granite, adjacent to the Meta campus. Non-toxic formulation chosen for San Francisco Bay proximity.

  • Heavy haul
  • Desert
Type
Heavy haul access road stabilization
Soil
-3/4" road base + native sandy soil ("blow sand")
Outcome
22.5 km (209,000 m²) · Prevented big rigs from getting stuck · Eliminated dust-suppression water trucks

22.5 km (209,000 m²) network of off-road access roads stabilized over road base and blow sand. Ended big rigs getting stuck and the dust-suppression water trucks.

  • Mining
  • Heavy haul
Type
Heavy haul road stabilization at copper mine
Soil
-3/4" road base + Native Soil
Outcome
Heavy haul road achieved · Washout and dust eliminated · Mine efficiency improved

Heavy-haul access road at a copper mine, road base and native soil stabilized. Washouts and dust eliminated, operational efficiency improved.

  • Pilot
  • Rural road
Type
Treatment of gravel rural roads — laterite
Soil
Native Laterite
Outcome
Product installed in 67 min · Full construction in 3.5 hrs · Officially approved by UNRA Nov 19, 2013

National road authority pilot on laterite: product installed in 67 minutes, full construction in 3.5 hours. Officially approved by UNRA on Nov 19, 2013.

Military & Aviation

Validated under the most demanding conditions in the world

  • Aviation
  • Expeditionary
Type
SELF stabilization — C-17, C-130 capable
Soil
100% Native Soil
Outcome
35,300 m² in 4 days · 39 Marines trained · Phase 2: 53,000 m²

Strategic expeditionary landing field certified for C-17 and C-130 on 100% native soil. After a competitor product failed, 35,300 m² delivered in 4 days; 39 Marine engineers trained; 53,000 m² Phase 2.

  • Aviation
  • Expeditionary
Type
C-130 & C-17 runway rehabilitation
Soil
Native Soil
Outcome
41,000 m² · 2 weeks · Remote — no cell service, no fuel on-site

C-130 and C-17 expeditionary strip rehabilitation on native soil, 41,000 m² in two weeks. Remote site with no cell service and no fuel on-site.

  • Aviation
  • FARP
Type
Airfield stabilization
Soil
75% Native Sand, 25% Asphalt Millings
Outcome
44,600 m² · MV-22 and rotary aircraft

44,600 m² FARP and helipad operations base stabilized over 75% native sand and 25% asphalt millings. Certified for the MV-22 and rotary aircraft.

  • Aviation
  • Desert
Type
Desert runway and apron stabilization
Soil
100% Native Soil
Outcome
62,700 m² · KC-130, MV-22, and rotary aircraft certified

62,700 m² assault landing zone and desert aprons stabilized over 100% native soil. Certified for the KC-130, MV-22 and rotary aircraft.

  • Aviation
  • Taxiway
Type
Taxiway and shelter flooring
Soil
-3/4" Aggregate Base Course
Outcome
23,400 m² · International airport · Completed for Operation Flintlock

23,400 m² aircraft taxiway and shelter flooring over crushed aggregate base at the international airport. Completed for Operation Flintlock.

  • Aviation
  • Desert
Type
Multi-aircraft training runway stabilization
Soil
Base Course + Native Soil
Outcome
45,200 m² · First of its kind for US Marine Corps · FOD elimination

First-of-its-kind assault landing zone for the US Marine Corps: 45,200 m² multi-aircraft training runway over base course and native soil, with FOD elimination.

  • Aviation
  • Taxiway
Type
Aviation taxiway — international runway
Soil
6" of 3/4" minus base course
Outcome
7,500 m² · Operation Flintlock 2017 · Completed in 2.5 days despite major equipment challenges

7,500 m² taxiway at N'Djamena International Airport, 150 mm crushed base course. Completed in 2.5 days despite major equipment challenges, for Operation Flintlock 2017.

  • Aviation
  • Expeditionary
Type
Aviation soil stabilization and paving
Soil
In-situ sand & clay with river rocks & gravel
Outcome
46,000 m² · C-17 @204,000 kg certified · Counter-drug SPMAGTF-SC operations

46,000 m² expeditionary airfield (runway and apron) over in-situ sand-clay mix, certified for C-17 at 204,000 kg. Counter-drug SPMAGTF-SC operations.

  • Heavy haul
  • Rifle range
Type
Military haul road stabilization
Soil
-1" base course aggregate
Outcome
13,400 m² · Eliminated dust and washouts · Long-term stabilization confirmed

13,400 m² Pu'uloa Rifle Range haul road over stabilized crushed base. Dust and washouts eliminated, long-term stabilization confirmed.

39Countries deployed
4 days35,300 m² USMC airfield
22.5 kmArizona desert haul road, one season
3.5 hrsFull construction, Uganda pilot (UNRA approved)

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